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Crude Refining Plant | Gasoline Plant | Operating facilities flow sheet| Prospective development flow sheet| Production activity | ||||||
Crude Refining Plant
Production facilities #1 – Crude Distillation Production facilities #2 – Middle Distillates Hydrotreatment Production facilities #3 – Tank Farm
Production facilities #1 – Crude Distillation
Production facilities #2 – Middle Distillates HydrotreatmentThe Complex was put in operation in 2002 and is designed for treatment of atmospheric Gas Oil of straight-run Kerosene Fraction from sulfur compounds and production of commercial diesel and jet fuels. This Complex includes the following Units: Workshop No.3 – Natural Gas conversion Hydrogen Production Unit The Unit is designed is designed to generate hydrogen through steam catalytic conversion. The Hydrogen Production Unit with annual capacity 16.2 thousand tpa in terms of product was developed by the Howe-Baker company by the order of the ABB Lummus Global company. The unit was commissioned in 2002. As a result of revamping conducted in 2013 Unit capacity increased till 19.2 thousand tpa in terms of hydrogen. Workshop No.4 – Sulfur Petroleum oil hydrotreatment Kerosene and Diesel Fuel Hydrotreatment Unit The middle Distillates Hydrotreatment Unit is based on a desulphurization process with the use of catalysts produced by Criterion. It produces:
In the period 2011-2013 the Unit was revamped which allowed to produce diesel fuel of ecological class EURO-5 and to increase capacity in terms of sour gas oil to 2,300 thousand tpa.
Workshop No.5 – Elementary Sulphur Production Sulphur Recovery Unit with granulation section The unit is designed to produce elementary sulphur out of sour gas hydrogen sulfide with application of the Claus-process under licence of the Parsons company. As a result of revamping performed in 2014 the Unit capacity increased from 35.14 to 55.113 thousand tpa in terms of granulated sulphur. It was put into operation in January 2003. Besides those mentioned above, a number of auxiliary facilities are operating including an amine treatment section and an amine regeneration unit, a sour water stripper etc.
Production facilities #3 – Tank Farm
Worskhop No.7 – filling, discharge and storage of dark sulfuric oil products Workshop No.8 – filling, discharge and storage of light sulfuric oil products This segment comprises a raw material and commodity base, vacuum gas oil tank farm and Fuel Oil Storage Facility with loading racks and is designated for:
Workshop No.09 – local treatment of industrial waste water The main purpose of Workshop is formation of closed water cycle whereby treatment degree achieves 99.99% which allows to reuse water in the process and completely exclude water withdrawal from Kama river. Industrial waste water treatment laboratory is capable to process 500 m3 /h of different water flows including flows which contain residues of petrochemical products. It includes:
Auxiliary Workshops: Workshop No.11 – Instrumentation Workshop No.12 – Electrical Workshop No.13 – Maintenance Workshop No.15 – Interconnections, Water Supply Systems and Sewer System Maintenance Area Workshop No.16 – Central Plant Laboratory etc.
In 2017 the following was processed at Oil Refinery:
Production/capacity ratio of the Crude Oil Distillation Unit in 2017 amounted to 100.51% in terms of crude feedstock, oil conversion ratio was 72.7%. Commodity output produced at Oil Refinery in 2017 amounted to 7, 271 thousand tons. |
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